EBM 2025

Eminence Business Media

Friday, October 11, 2013

Syrgraf expands its label printing capacity with a Xeikon 3500 digital press and DCoat500 finishing unit

Xeikon, an innovator in digital color printing technology, announced the installation of a Xeikon 3500 digital press with DCoat500 finishing unit at Syrgraf in Barcelona, Spain. Founded in 1992, Syrgraf is dedicated to label production and employs 18 experienced professionals who are committed to deliver quality and excellent customer service. Syrgraf's close relationship with the pharmaceutical industry, and its strong presence in the cosmetics and personal care, food and textile sectors enabled the company to establish a solid reputation as label provider that gives timely answers to the changing needs of its customers.

“The only limit to the new applications now possible with digital printing technology is imagination”, comments Rafael Millaruelo, Marketing Director at Syrgraf, referring to the benefits they can offer its customers thanks to the installation of the new Xeikon equipment.

The need to include security properties on labels and the commercial advantages of variable information and personalization motivated Syrgraf’s management to purchase the Xeikon 3500 press and efficiently meet the growing need for short run jobs, in a cost-effective way. “The Xeikon 3500 convinced us by its performance, its high resolution and its excellent color capabilities - which are all aspects that will allow us to handle even the most demanding jobs without any problems”, says Syrgraf's manager José Luis Muñiz.

The Xeikon 3500 is noted for its variable roll width which ranges from 250 mm up to 516 mm, and for its speed up to 19.2 m per minute. These features allow to achieve production volumes up to 594 m² per hour. The extended capacity of the newly purchased Xeikon press at Syrgraf will be supported by a DCoat 500 inline finishing unit, designed for UV varnishing, lamination, semi-rotary die-cutting, slitting and rewinding.

Responding to market needs
The cost-effectiveness of short runs was one of the main economic motivations for the purchase of the Xeikon equipment. However, the decision was also influenced by the capability of digital technology to increase service agility and versatility, reduce response time and offer a wide range of new applications.  Another important factor in the decision was the new possibility to include security elements on labels. These security features make it more difficult to duplicate or falsify labels, a feature that Sygraf's customers in the pharmaceutical industry nowadays demand.

The versatility of digital printing that Syrgraf can offer with its new Xeikon digital press is also useful in other industries such as the textile market as the press is able to integrate elements with variable information on labels. “Transferring part of our production to digital printing is not just an investment in technology, it is also a confirmation of our clear commitment to seek solutions that bring value to our customers”, says Mr. Millaruelo.

Syrgraf has a sales team that handles the distribution operations. To expand its business - until now the company mainly operated locally - Syrgraf has established cooperation agreements with distributors in other parts of Spain. The new opportunities offered by digital production raise interest to extend distribution also to other countries. That is what Mr. Muñiz confirms when stating: "because the future drives on technology, specialisation and financial strength, our efforts will be directed towards export and/or agreements with European companies for whom our services can or could be complementary”.

iSys Label appoints Indian Distributor at Labelexpo Europe 2013

iSys Label, Canadian developers and manufacturers of short to mid run digital label printers have announced they’ve appointed Gujarat-based Caterpillar Signs as their new distributor for India. Comprised of three international offices, Caterpillar Signs will offer iSys Label’s APEX 1290 and EDGE 850 digital label printers both directly and through a dealer network, providing CP Sign customers direct access to the latest digital label printing technology.

Nishant Shah, CEO of CP Signs says “We’ve had a long standing relationship with iSys Label and are glad they chose us as a preferred partner. The EDGE 850 is a great fit for companies wanting to enter in to the label market and the APEX 1290 is a perfect fit for mid to high volume existing label printers and brand owners. We have had a lot of buying interest from companies in India at Labelexpo 2013 and feedback from them is very encouraging.”

Randy Rickert, Director of Sales says “Nishant and his team came to meet us in Brussels to see how much excitement there was with our innovative short to mid run digital printers and he walked away from the Labelexpo show more excited than ever. India is a very important market for iSys Label and we are thrilled to pair up with the CP Signs team.”

The EDGE 850 and APEX 1290 are short to mid run digital label printers that were developed by iSys Label in Calgary, Canada. Designed with the user in mind, these digital label print solutions are suitable for all sorts of applications whether it be custom water bottle labels or stickers for a special event. Innovative features such as quick changeover technology, coupled with fully integrated software allow operations to stage and print jobs in minutes rather than hours.

Both printers utilize a full featured, easy-to-use label software package developed exclusively for the company’s digital label solutions. The Harlequin RIP software provides full color management tools and a built-in Pantone Library. Also offered is the variable data software, iVDP. Fully compatible with the APEX2Print and EDGE2Print label software packages, iVDP provides the user the ability to combine static and dynamic content to create varying multi-graphic labels containing variable text, images and barcodes. iVDP layouts can be easily set up and configured to run variable portions in both horizontal and vertical dataset formats enabling the user to quickly create highly-targeted, professional digital label designs.

Thursday, October 10, 2013

Stork Prints celebrates 50 years of innovation at Labelexpo!

Stork Prints demonstrated its unrivalled expertise in rotary screen and digital UV inkjet printing for labels and packaging at the Labelexpo Europe in Brussels (Hall 6, booth H40). Since Stork Prints was the first to introduce rotary screen printing at the ITMA Hannover in 1963, it celebrated 50 years of innovation at the Labelexpo this year with great shows, samples and a happy hour every day. There were plenty of demonstrations that visitors could witness the advantages of Stork Print’s total system solutions first hand as well meet Stork experts and see how Stork’s expertise and products could work for them!

Brilliant, rapid and low-cost labels with the DSI
One of the main attractions at the Stork stand was the DSI UV inkjet label printer as Stork prepared a historical show for this runner up in the digital label printing market. This digital printing press produces eye-catching labels with excellent colour strength and brilliance, at speeds up to a remarkable 700m2/hour, while keeping costs low. The DSI is modular in design, and therefore suitable for everything from stand-alone digital printing to use in complete lines with in-line (semi-rotary) converting.

Multiple demos were given each day for markets such as personal care, food and industrial. Besides their own demos Stork Prints also participated in the official Labelexpo Inkjet Trail showing printed labels for Pharma, Food and Industrial sectors!

Introducing variLEX direct laser exposer
Stork Prints presented the innovation in digital exposing, a hybrid direct laser exposer for digital pre-press. The new system is called the variLEX, referring to its versatility in product applications, such as rotary screens, flexo and dry offset plates. The variLEX delivers top quality exposing with an unmatched productivity. The machine was presented at the Labelexpo 2013 where its unique features were demonstrated. Stay tuned; more information will follow shortly!

50 years of rotary screen technology
This year Stork Prints celebrated its special 50 year anniversary of rotary screen technology - it was the year 1963 that Stork introduced the very first rotary screen for the textile printing industry at the ITMA show in Hannover. Stork’s rotary screen caused a revolution in the printing industry and offered a big step forward in volumes and design freedom for printers. With RSI (Rotary Screen Integration), label printers could produce special effects and access extra functionality that cannot be achieved by any other printing process. Reliable and economical value-added production of the 'non-label look', metallic and opaque colours, glitters, tactile warning symbols, texture varnishes, scratch-off inks and many other effects can be applied using Stork’s RSI technology. 

“Looking back in time I am proud to say that Stork Prints products and innovations created a standard in the textile and graphic printing industries. As of today our products create an added value solution in optical and functional design for end users. Looking at global trends in the market I am confident to say that we have chosen the right direction in the past and more importantly, for the future in digital and rotary screen printing,” said Bas Hoijtink - Commercial Manager - Stork Prints.

Mark Andy shines Bright at Labelexpo Europe : Wins Global Label Award for Innovation along with Flint Group

Mark Andy Inc. continues to expand their technology offering and are being recognized for their efforts in moving the industry forward and building collaboration among key suppliers. During Labelexpo Europe, held this week in Brussels, Belgium, the company was honored with the prestigious Award for Innovation for delivering a UV LED curing system, ProLED. Flint Group also won an Award for Innovation for their development of EkoCure UV LED printing inks. Both companies have spent nearly two years in joint development of the technology, making it an available mainstream technology for converters printers worldwide.

This Award for Innovation marks the fourth innovation award in the past three years. In 2011, the Performance Series line of printing equipment won two innovation awards for its exclusive and unique print station design, and the new Quick Change Die Cut (QCDC) was recognized earlier this year for its high-speed, extremely accurate die cutting technology.  Mark Andy Inc. continues to expand their technology offering and are being recognized for their efforts in moving the industry forward and building collaboration among key suppliers. During Labelexpo Europe, held this week in Brussels, Belgium, the company was honored with the prestigious Award for Innovation for delivering a UV LED curing system, ProLED.  Flint Group also won an Award for Innovation for their development of EkoCure UV LED printing inks.  Both companies have spent nearly two years in joint development of the technology, making it an available mainstream technology for converters printers worldwide.

“We are very happy to receive the Award for Innovation this year for Mark Andy ProLED. We are proud of the successful collaboration with Flint Group. Working together through joint cooperation has a truly positive impact on the industry as a whole, and we hope to see more of this among other industry suppliers,” stated PJ Desai, president of Mark Andy Inc.


In addition to the award, this year’s Labelexpo proved to be one of the best exhibitions yet for Mark Andy and Rotoflex. The company launched several new technologies in Europe - ProLED and Quick Change Die Cut for the Mark Andy flexo press line, and URC 2.0 advanced control system for Rotoflex inspection rewinders.  Thousands of visitors made their way through the Mark Andy and Rotoflex stands to witness all the new technologies in live action, which has already led to increased sales and new customers.

Bumper Labelexpo Europe reflects growing market optimism

Labelexpo Europe 2013 has reported its largest ever edition with record-breaking attendance figures. The show, which took place 24-27 September, covered seven of Brussels Expo’s exhibition halls for the first time and attracted 31,795 visitors (up 11% on 2011) from 158 countries (up from 123 in 2011) and just under 600 exhibitors (up from 550 in 2011). Underlining the show’s importance to what is the fastest growing sector of the wider print industry, Labelexpo Europe occupied 31,000sqm; its largest show floor size in its 33 year history.

As the label and package printing industry’s major platform for product launches, Labexpo Europe 2013 saw the unveiling of over 150 new products including presses, ancillaries and consumables. Big launches included Epson’s Sure PrecisionCore technology and its Surepress L-6304 UV ink label press, Mark Andy’s flexo printing solutions including the Performance Series P3 and P5 narrow-web presses, Ritrama’s Core Linerless Solutions system and Stork Prints new DSI® UV inkjet label printer.

Numerous market leading exhibitors increased their presence at 2013’s event including Avery Dennison, Durst, EFI, Gallus, HP Indigo, Mark Andy, MPS, Nilpeter, UPM Raflatac and Xeikon. By the end of the show, 86% of the space had already been rebooked for the 2015 edition – the highest ever onsite rebook rate.

Labelexpo Europe 2013 also welcomed the successful debut of several new busy feature areas. The Package Printing Workshop showcased the opportunities both digital and conventional printing can bring to folding carton, lid laminate and stand up pouch decoration. The Inkjet Trail put the different available inkjet technologies under the spotlight and compared their results when producing identical label designs on the same label stocks.

Lisa Milburn, managing director of Labelexpo Global Series remarks: “With the Eurozone now out of recession, confidence and optimism is beginning to return to wider global industry and converters are starting to invest in their businesses again. This year's Labelexpo Europe is without doubt another world-class event! Seeing our manufacturers and suppliers making sales here confirms that Labelexpo Europe is the best-selling platform in the label and package printing industry with printers prepared to spend high on capital equipment.”


Milburn concludes: “Continued innovation across the various product groups and strong, sustainable growth in demand across the labeling and package printing market are being translated into sizeable order books. We’ve again had excellent feedback from exhibitors underlining that Labelexpo Europe is the show to secure significant sales with numerous reports of many presses being sold.”

Erhardt + Leimer’s vision technology aroused a strong interest among visitors at LabelExpo Europe

The new Elcam Missing Matrix and Label Detection system is a special solution for the narrow web label industry. With typical set up times of less than 5 seconds and no moving parts to adjust, it is an impressive, low cost alternative to the traditional time consuming set-up procedure of conventional sensor arrays. 

The system is easy to install, easy to use, and very robust in operation. Thanks to this new development, label printers are able to avoid waste and improve product quality. Additionally, due to the very quick setup times, machine productivity will increase significantly. The system consists of the smart vision camera Elcam in combination with LED light sources, a small controller to handle stop signals for the production process (if needed), and a touch screen panel with an intuitive graphical user interface.

Nyscan 100% Print Inspection continued to impress attendees with its fast and easy set-up, clear presentation of defect data, and the ability to integrate an entire production process into its Workflow concept. By using data obtained during print inspection, Erhardt+Leimer’s RollScheduler system can control a finishing machine by automatically and accurately placing defects at the splicing table. Further, this is achieved without the need for special marks, flags, or labels. From prepress through finishing, E+L’s Workflow solution provides the tool for quality control.

Elscan remains the premium solution for web viewing and attendees were clearly impressed with the image quality presented by the system. Elscan OMS 4 uses two cameras with fixed focal lengths. Using digital zoom the system switches imperceptibly between the two cameras, allowing for delay free zooming and navigation. By means of delay-free zooming using the mouse wheel, it is possible to display any section of the repeat and then select an overview of the entire repeat just as quickly. Also, a simple click on the required point on the repeat will move the camera to this position allowing the print quality to be checked as quickly as possible.

High performance presses a huge success in Brussels

The Nilpeter Bell rang 24 times, each time one of the Nilpeter presses was sold at Labelexpo Europe 2013. Receiving its European debut was the sleeve-based FA-4 for high-end labels and packaging, and the high-performance FB-3 UV-flexo press delivering the highest level of print reproduction as well as unparalleled registration performance. The new MO-5 offset platform, a wider 520 mm-version for labels and package printing, also created much interest among the premium-quality converters in Brussels.

Nilpeter also experienced a strong interest for the new inline Quick-Change magnetic die-module, the QC-Die. Recently developed, the system allows operators to ergonomically change cylinders in less than 10 seconds, which was demonstrated time and again during the show. Solid die-cutting cylinders can also be incorporated. Another attraction was the inline flatbed unit for hot foil and embossing unit, the FP-4, and the inline gravure unit for printing metallic inks and other coatings, the G-4.


Jakob Landberg, Sales & Marketing Director, says, “Two years ago there was less hype and it was not such an exciting exhibition. Now the hype is back and the show is vibrant and positive. This year we have had customers come on the stand and have enthusiastically made a purchasing decision on the spot. Instead of concentrating solely on efficiency, the accent this year has been capacity. Heavy metal is back!”

Product quality, assembly verification and package inspection by Cognex full range of Inspection and ID Solutions

In addition to improving material handling and logistics efficiency and flexibility, product quality and yield, and package safety and integrity, machine vision can also be implemented on the processing side to reduce scrap, improve productivity and quality control, as well as enhance brand image.

For example, vision systems can sort food and beverage products by color or shape. It can detect defects, verify proper assembly, detect fill levels, count and provide guidance for robotic pick and place or palletizing operations to achieve improved manufacturing and packaging flexibility.

Another application is orienting bottles based on shape when they enter the machine in random positions. Machine vision can identify correctly facing bottles and allow them pass through. Incorrectly facing bottles are detected by the vision sensor which signals an actuator mechanism to rotate the bottle to the correct orientation.

Process Control and Supply Chain Management
The better and more precise the track and trace system, the faster you can identify and resolve problems. If profit margins are narrow, reduced manufacturing and supply chain costs can often be the difference between profit and loss.

Traceability
  • Improves management of work in process
  • Reduces inventory
  • Optimizes availability and use of production tools
  • Minimizes distribution of non-conforming products

Full Range of Inspection and ID Solutions
Cognex offers the widest range of vision and ID products available from a single source to provide you with a solution for every application and budget.

Application Examples
  • Verify presence of caps and safety seals on bottles
  • Color sorting and inspection
  •  Automate production with the ability to sort products or orient them for filling or packaging
  • Detect presence of inserted or attached leaflets on packaging
  • Check for missing, incorrect, or damaged product
  • Inspect for particulates or flawed product in bottles and other packaging
  • Check label position

Color-Logic Goes to Europe: Labelexpo Europe, Packaging Innovations London

Color-Logic--developer of the Process Metallic Color System recently participated in two European shows: Labelexpo Europe 2013 in Brussels, and Packaging Innovations in London. At Labelexpo Europe 2013, Color-Logic exhibited in the HP booth.  An HP Silver Partner, Color-Logic was on the HP stand, near the HP Indigo machines which enable printers to product striking metallic labels and packaging. Commented Color-Logic Chief Technical Officer Richard Ainge: "From the show opening until the close, label producers were queued up to see how they can quickly and consistently produce metallic folding cartons and labels using our software."

At Packaging Innovations London 2013, the Color-Logic process was on display on the Mirri stand, where packaging experts and manufacturers of luxury goods could see firsthand how metallic substrates can be used to produce incredible metallic boxes for high-end products.

Commenting on the European foray, Color-Logic Director of Sales and Marketing Mark Geeves said: "Many printers and brand managers in the Europe and the Middle East already use Color-Logic to enhance their products, and we continue to be pleased at the excitement Color-Logic produces in the marketplace."

Color-Logic develops color communication systems and software tool sets for a variety of special effect printing applications. Color-Logic provides brand owners, product managers, corporations, and their advertising agencies the ability to differentiate themselves and their clients with a simple print production process that yields dramatic results. Color-Logic decorative effects utilize the existing workflows of printers and designers, yielding dynamic results without the use of special equipment. Color-Logic supports the value of print and works with designers and printers to enhance their printed media.  

Wednesday, October 9, 2013

eltromat launches new generation of 100% print inspection system

eltromat launched twin_check 2.0, it´s improved 100% print inspection system, for the first time at Labelexpo Europe in Brussels. The new camera unit doubles the resolution and leads to a brilliant image quality. And with the new illumination unit the customer is able to inspect on opaque as well as on high reflective materials. eltromat also experienced strong interest for the iPQ_solutions with its modular design approach. It allows the combination of web viewing, 100% inspection, spectral color measurement and workflow solutions to increase the productivity as well as the printing quality.

twin_check 2.0 is based on a new patented camera and illumination unit. The new RGB line-scan cameras come with triple line sensors with 4096 pixels each and a line frequency of 85 MHz. This results in a much better resolution and brilliant image quality. Another improvement has been achieved with regard to the illumination, which now allows best inspection results on different materials. "With only one illumination unit our customers are able to inspect holograms, all typical opaque and high reflective materials without pseudo errors," states Dirk Volkening, Product Manager at eltromat. The weight and size of the inspection unit has been reduced. Additionally, the camera and illumination unit can be mounted either horizontally or vertically.

This results in a market leading flexibility of machine integration. With this solution for print inspection eltromat responds to the needs of customers in the packaging and label, as well as decor and wallpaper printing industry.

The established webvideo_star, also on show, is now equipped with a new processing unit, which makes the system completely scalable. Customers can choose to add different modules such as a barcode or sample inspection system; or the webvideo_star can simply be upgraded with a complete twin_check 2.0 or the inline color measurement system inco_check. With the modularity of iPQ_solutions customers stay flexible and efficient because they only buy the hardware solution which their needs require.